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    Thread: DIY Acrylic Bender

    1. #1
      ajn81 is offline Registered User
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      DIY Acrylic Bender

      A couple of people have asked me what method I use to bend acrylic for various projects that I have worked on, so I thought I would share my new acrylic bending tool.

      The first couple of projects that I did with acrylic, I experimented with a heat gun method. Basically laying the acrylic over two boards and heating the the underside of the acrylic with a heat gun. Though I did have some success with this method, it was very difficult to get the sheet heated evenly for a good bend. Because of this there were some warped areas around the bend.

      So last weekend my father-in-law and I started researching and thinking about a better way to do it. We thought about heat strip tape, but heard they take for ever and really don't work all that well. We could buy a bending table, but they cost like $400.00.

      In the end we decided to try and make our own acrylic bending table. Using some of the ideas in this thread we came up with this:



      It basically is a heating element from a hair dryer placed between two sheet of MDF. The sheet of acrylic sits on the MDF sheet with the bend area placed over the heating element. The element is heated using a 12 volt battery charger.

      Our first test for the bender was making an ATO Reservoir for Diana (Haeun):



      It takes about 4 1/2 minutes to heat 1/4" cast acrylic before its ready for bending and as you can see the result is a very clean, evenly heated bend.

      If interested, we made a video demonstration using a scrap acrylic piece we had left over.

    2. #2
      nahtanoj is offline Registered User
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      very cool.

    3. #3
      jhAWK21 is offline Registered User
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      Great DIY thread!!! Got me thinking of stuff to build just to ty it out!!!

    4. #4
      !v@n is offline Registered User
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      we had something similar to this at my old job, our heating element was 120v and it heated 1/4" acrylic pretty fast. Great DIY, I may just have to make one also. What did you use to measure the bend angle?

    5. #5
      GoTakuF1 is offline Registered User
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      Quote Originally Posted by ajn81
      Our first test for the bender was making an ATO Reservoir for Diana (Haeun):



      It takes about 4 1/2 minutes to heat 1/4" cast acrylic before its ready for bending and as you can see the result is a very clean, evenly heated bend.

      If interested, we made a video demonstration using a scrap acrylic piece we had left over.
      Wow, excellent result and great video. Thanks for sharing guys!

    6. #6
      ajn81 is offline Registered User
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      What did you use to measure the bend angle?
      We picked up a protractor at I think Home depot and screwed it to the stationary side of the hinge. Then placed a stopper at the desired angle on the protractor so that when the MDF is lifted to bend the acrylic it will stop at the correct point.

    7. #7
      tom619 is offline Premium Member
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      awesome. might be worth my time just to go to you for something i need in the future

    8. #8
      Blaze is offline Registered User
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      very nicely done man.

    9. #9
      ajn81 is offline Registered User
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      Thanks for all of the positive comments. I can't wait to start the next acrylic project .

    10. #10
      benzeeno is offline Registered User
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      wow! I like it. Too bad I am finished with my acrylic projects for now.

    11. #11
      Trickman2 is offline Registered User
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      Nice, looks like a awesome project

    12. #12
      Wahine is offline Registered User
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      Thumbs up custom acrylic tank

      im just wondering if you can make me a 40g cube tank like the solana tank.

    13. #13
      ajn81 is offline Registered User
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      Sure, it can be done. If you'd like an acrylic tank that's braceless like the solana, it would need to be built with very thick acrylic (at least 1/2"). Which can get expensive.

    14. #14
      Batman is offline Registered User
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      any pics of new stuff you've bent?

    15. #15
      DOC is offline Registered User
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      How much would you charge to make a new sump for me?

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